What Is the True Cost of Unpaid Overtime?

In the complex world of HR compliance, the line between a simple payroll error and a major federal violation can be razor-thin. When a California contractor was ordered to pay over $320,000 for unrecorded off-the-clock work, it served as a stark reminder that compliance failures often begin long before timesheets hit the payroll department. We sat down with Ling-Yi Tsai, an HR technology and analytics expert with decades of experience, to dissect this case. Our conversation explores how HR leaders can proactively audit for hidden work, the critical distinction between a mistake and a willful violation, and the steps needed to rebuild employee trust after a costly compliance breakdown.

This contractor’s $320K payout stemmed from uncounted tasks like supply runs. What specific, step-by-step process can HR use to audit field operations for this off-the-clock work, and what is one key metric to track when implementing a new timekeeping policy?

The most effective audit is one that gets out of the office and into the field. First, you start by mapping the reality of the workday, not just the scheduled hours. Sit down with both employees and their direct supervisors and ask them to walk you through their entire day, from the moment they leave their house to when they clock out. You’re listening for those key phrases like “I stop by the shed first” or “we load up the trucks before heading out.” The second step is to compare those detailed, anecdotal accounts directly against the time records. When an employee tells you their work starts with a 6:45 a.m. supply run but their timecard shows a 7:30 a.m. start at the job site, you’ve found your compliance gap. As for a key metric when rolling out a new policy, I always recommend tracking the variance between hours scheduled versus hours paid. A consistently high variance signals that unscheduled work, like those unrecorded Saturday shifts mentioned in the case, is a systemic issue that needs immediate attention.

The DOL deemed the violations “willful,” leading to an extra $53,010 in penalties. From a practical standpoint, what differentiates a willful violation from a simple mistake, and how should this distinction impact the training you provide to frontline supervisors about compensable time?

That “willful” designation is what should really get an HR leader’s attention, because it’s the difference between an honest mistake and systemic negligence. A simple mistake might be a one-time data entry error on a single employee’s paycheck. A willful violation, however, implies a pattern where the employer reasonably should have known that they were failing to pay for compensable work. In this case, it wasn’t an accident that 62 employees were not paid for required pre-shift duties; it was a fundamental breakdown in defining what “work” actually is. This distinction must be the cornerstone of your supervisor training. You can’t just send a memo about the FLSA. You need to conduct scenario-based training that hits them where they live, using real-world examples: “When you ask your team to meet at the storage shed to load up, that time is compensable. When a job runs late and they have to return equipment after their shift, that time is compensable.” The goal is to make it crystal clear that their responsibility isn’t just to manage the project, but to ensure every single minute of required activity is recorded and paid.

Beyond the fines, the article notes that such violations erode employee trust. Could you share an example of how a company can rebuild that trust after a wage dispute and outline a communication plan for rolling out stricter timekeeping policies without alarming employees?

Rebuilding trust is a far greater challenge than paying the fine, and it requires humility and transparency from the top down. After a settlement, the first step is for senior leadership to stand before the affected employees, apologize without excuses, and clearly explain the failure. I worked with a company that, after a similar issue, had the COO personally visit every field team. He explained, “We failed to value your preparation time, we were wrong, and here is exactly how we are fixing it.” That direct ownership is powerful. For the communication plan, the framing is everything. You must present the new, stricter timekeeping policy not as a punishment or a reaction to a fine, but as a commitment to the employees. The message should be, “We are implementing this new system to guarantee that every second of your hard work is accurately captured and compensated.” This should be followed by hands-on training sessions and a 30-day period where supervisors actively help their teams log their time correctly, turning a mandate into a supportive, collaborative process.

The case shows compliance gaps emerge long before payroll runs. What is the most common misalignment you see between written HR policies and how work “happens in the field,” and what is the first step a company should take to close that gap?

The most common and dangerous misalignment is the gap between the “official” workday defined in a handbook and the “unofficial” work required to actually do the job. A policy might state that the workday begins at 8 a.m. on-site, but the unwritten, operational reality is that employees are expected to have already picked up supplies, loaded vehicles, and traveled between locations. That informal expectation is precisely what creates the off-the-clock liability we saw in this case. The policy reflects an ideal, while the reality in the field is messy and full of compensable tasks that are being ignored. The very first step to closing that gap is for the HR team to conduct what I call “operational ride-alongs.” You cannot diagnose this problem from your desk. You have to put on a hard hat, get in the truck with the team, and see their day from start to finish. Only by observing how work actually happens can you begin to align your policies and timekeeping practices with reality.

Do you have any advice for our readers?

My advice is to stop treating wage and hour compliance as a payroll or HR-exclusive function and start treating it as a core operational responsibility. The key to mitigating this risk lies with your frontline supervisors, who are your first and best line of defense. Invest heavily in training them not just on the letter of the law, but on the spirit of it—that accurately recording all work time is a fundamental act of respect for your employees. When your supervisors understand that their job includes safeguarding every employee’s paid time with the same diligence they use to safeguard company equipment, you shift your entire culture from one of risk to one of integrity. That cultural shift is the most powerful compliance tool you will ever have.

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